Energy Savers : Save 5 to 50% Energy

Energy Savers : Save 5 to 50% Energy

Boiler is the heart of any process plant and energy conservation at plant plays a very vital role in improving operational efficiency. We at Srivaari Agencies in collaboration with Shanti Boilers & Pressure Vessels Ltd have introduced many products in the market which improved energy efficiency in Boiler.

Economisers

Brand : Shanti, Spirax Sarco

Application of economizers in steam power plants is to capture the waste heat from boiler stack gases (flue gas) and transfer it to the boiler feedwater. This raises the temperature of the boiler feedwater, lowering the needed energy input, in turn reducing the firing rates needed for the rated boiler output.

Types : Shell & Type fabricated out of mild steel, plate & carbon steel tubes.

Available from 5000 k.cal to 10 lakh k. cal. Helps you save energy from 5 to 40 percent.

1. Accumulators

Brand : Shanti or Equivalent
Fabricated out of mild steel plate & mounted with flow control valves & instruments.
Accumulators store steam generated by the boiler and use it as and when required. It is used to manage fluctuating load.
Application : for all process plant such as thermocol, rubber etc plants.
Capacity : 1 metric cube to 10 metric cube.

2. Super Heater

A superheater is a device used to convert saturated steam or wet steam into superheated steam or dry steam.
Shanti Super heaters are fabricated from carbon steel pipes critically designed for heat transfer to steel to attain degree of pressure.
Application : High pressure boilers used in paper mill, sugar factory, textile mills, power house.
Efficieny : 4-8%.

3. Pressure Reducing station

Brand : Shanti
Pressure Reducing Station (PRS) is a device i.e. set of valves that are used to provide desired pressure at user’s end. When steam is at a high temperature or superheated it takes up less volume, which means you don’t need a big boiler and your steam pipes will probably be smaller than if the steam was at atmospheric pressure.
Material of Construction: It is made out of pipe manifold fabricated out of carbon steel pipes fittings having strainer, separator, PRVs & Safety Valves. Tester IBR pipes having high pressure and low pressure line with steam control valves, PRV, safety valve, pressure gauges, strainers & separators for controlling the pressure of the steam required for the process.
Capacity : 500 kgs/hr to 10,000 kg/hr
Pressure range from 40 bar & above to 3 bar. Used in all process industries.

Condensate Module

Brand : Shanti
Condensate Module is pipe manifold having suitable efficient steam trap flow control valves & a side glass.
Application : used in all process plant to conserve energy by recovering hot condensate.

Condensate Recovery Pump :

Brand : Shanti
It consists of condensate recovery tank, pumping system & pipe manifold with inlet & outlet to recover the heat from the condensate for boiler feed water.

Flash tank :

Brand : Shanti, Shanti or Equivalent
Shanti or equivalent flash tank is a vessel to collect flash steam from the condensate to be used for low pressure heating application.
Capacity : customized against enquiry.

Air preheater :

Brand : Shanti or Equivalent
Air pre heater fabricated out of mild steam heat exchanger to raise the temperature of Air supplied for combustion utilizing the temperature of exhaust flow gas. This Air pre heater helps conserve energy by utilizing the exhaust gas temperature to heat the air supply to the boiler from the blower.
Efficiency gained is about 2-4 %.
Sizes : 2 lakhs kcal to 4 lakh k cal.

Boiler Feed pump

Available in 3 types horizontal centrifugal pump, reciprocating pump, vertical multi stage pump. These pumps are used on boilers & equipment from 100kgs/hr to 30,000 kg/hr. pressure from 7 bar to 40 bar.